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Fully automatic Interchange Z purlin interchangable metal roll forming machine

Categories Purlin Roll Forming Machine
Brand Name: S&G
Model Number: S&G-C Purlin
Certification: ISO:9001
Place of Origin: China
MOQ: 1Set
Price: Negotiation
Payment Terms: T/T or western Union
Supply Ability: 600Sets per year
Delivery Time: 90 working days after received your payment
Packaging Details: Nude
Model No.:: S&G-Z Purlin
Thickness:: 1.5-3 mm (As customer`s need)
Working efficiency:: 0-25m/min
Forming Stations: About 20 Stations
Roller material:: Gcr12MoV quenched
Shaft material:: 45#steel processing
Diameter of shaft:: ¢76mm
Work Pressure:: 195 mpa---350 mpa
Voltage:: 380V/50HZ 3Phase(as customer's requst)
Place of Origin:: China (Mainland)
Certification:: CE; ISO9001
Control System:: PLC with touch screen
Way Of Drive:: Gear or Chain
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    • Product Details
    • Company Profile

    Fully automatic Interchange Z purlin interchangable metal roll forming machine

    Fully automatic Interchange Z purlin interchangable metal roll forming machine


    Machine Components

    Uncoiler

    Forming machine

    Cutting device

    PLC control box

    Hydraulic pump station

    Output table


    Technical parameter


    ItemsSpecifications
    Material of coilMaterial Width100mm-300mm
    Material Thickness2.5-3.0mm
    Uncoiler5 tons manual
    Forming systemRolling Speed10-15m/min
    Roller Stations16 stations
    Roller MaterialGcr15 steel and quench treatment hardness 55-58, chrome coated 0.05mm
    Main Motor Power15kw
    Hydraulic cutting Power5.5kw
    Cutting systemMaterial Of CuttingCr12mov
    Tolerance+-1.5mm
    Electrical control systemElectric Source380V, 50HZ,3 phase
    Control SystemPLC (Panasonic)
    Way Of Drivechain

    Features & Purposes:

    Z-type steel machine strengthens its firmness with an arch type, stabilizes its operation

    with gearbox drive, and improves product quality by adopting molding shearing to avoid

    port deformations.Products are widely applied in purline set-up of steel-structure houses.


    Product Description

    C Z Channel interchangeable Roll Forming Machine Manufacturer

    General properties
    Maximum production speed
    not less than 15 meters per minute excluding cutting and punching)
    Bending precision
    the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as following data (or equivalent tolerances)
    Bending quality
    ability to bend the profiles of the specified configuration at the specified maximum steel thickness; cracking of the steel or metal coating is not permitted for all required steel grades

    The production flow of equipment:

    Manual decoiler→ feeding→flattening→ roll forming→Turkey head→post cutting →output table

    Machine composition
    1: 3T manual decoiler
    Dimensions
    1700mm*1000mm*800mm
    Width of feeding
    500mm
    Capability
    3 Ton
    Bound of expand &fight
    420mm—510mm
    Mode of expand &fight
    inner expand &fight by manual
    Way of feeding
    manual
    Color
    blue
    Quantity
    1
    Feeding
    Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
    Entrance table-guide
    adjustable
    Entrance width range
    150-600mm
    Flattener
    The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.
    Flattener roller
    upper is 3 rollers, down is 4
    Flattener roller material
    SAE 1045 thermal treatment hardness 48-52 HRC.
    Forming Section
    steel thickness
    between 1.5mm and 3.0mm.
    Main motor power
    18w, AC motor, side motor to save space
    Machine Voltage, Frequency, Phase
    380 V, 50 Hz, 3Phase
    Roll station
    17stations +1 station of turkey head
    Roller material
    Gcr15, 58-62,HRC hardness and chrome plated surface
    Shaft diameter
    ¢76mm material: SAE1045
    Working type
    up shaft is initiative, down shaft is passive
    Machine roll forming speed
    0-15m/min
    Roll former has leveling bolts in the base for adjust the leveling
    Machine base frame adopt H beam welding steel
    Transmission
    chains, 1.5inch, single rows
    Machine stand adopt wall panel structure, the panel thickness is 18mm.
    Turkey head
    one station after roll forming
    Function
    for revise the end product up and down/ left and right to straightness
    Roller material
    Roller material: GCR15 quenched 58°-62°finishing turning CNC
    Adjust by hand wheel
    To avoid accidents, the line consisting of
    flatter,roll form and guillotine will be covered by a mobile C-shaped yellow safety net, as shown below.
    Color of machine
    Blue and yellow
    Quantity
    1
    Post cutting
    Machine adopt hydraulic post cutting system.
    Cutting power
    by hydraulic, 5.5KW
    Hydraulic working pressure
    20Mpa
    Material of blade
    Cr12 with heat treatment 58-60°4 sets cutter
    Length measuring
    Automatic encoder length measuring
    Tolerance of length
    3000mm+/- 1.5mm
    Cutting table length
    2Mx2piece
    3 output table:
    Jointed by 60mm*40mm tube
    Size
    2.0m long*0.8mwide*0.6-1mhigh
    One out table with three support roller
    Color
    Blue
    Quantity
    2 units
    4 Hydraulic station:
    Hydraulic power
    5.5kw
    Working pressure
    20Mp adjustable
    Solenoid valve
    1 group
    Hydraulic oil
    46# hydraulic oil
    Quantity
    1
    5: Control desk
    This automation software technology should allow wider access to the source code so that can define and adjust their parameters according to needs of present and future production.
    Voltage, Frequency, Phase
    380 V, 50 Hz, 3Phase
    Automatic length measurement
    Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
    Length inaccuracy can be amended easily
    Control panel
    Button-type switch and touch screen
    Unit of length
    millimeter (switched on the control panel)
    Language
    English/and Chinese
    PLC brand
    Panasonic
    Frequency converter brand
    Yaskawa
    Touch screen
    Taiwan Weinview
    quantity
    1

    Composition of machine:

    1. 3T manual decoiler
    2. Feeding→flatten→forming station→Turkey head→post cutting
    3. Output table
    4. Hydraulic station
    5. Control desk
    6. Spare part list


    Profile, layout & production flow:

    Steel thickness (t): from 1,5 mm to (at least) 3,0 mm;
    Profile height (A): as following list
    Flange width (B): as following list
    Lip width (C): as following list
    Minimum finished product length: at least 500 mm;
    Maximum finished product length: at least 12000 mm;
    Length tolerance: ±1.5mm per each pieces


    Coiler loading → feeding-in with guiding (metal sheet is guided into the first forming station) → straighten → rolling & forming → hydraulic cutting → stacker running out

    Product Application:

    Our experience in steel framed industrial buildings is extensive and includes the design and construction of many different steel framed structures including:
    • Textile Factories on our building steel site
    • Process Plants on our building steel site
    • Waste Transfer Stations on our building steel site
    • Agricultural and Farm Building Infrastructure on our building steel site

    Material of main equipment:

    Roller material: high grade NO.45 forged steel, plated hard chrome on the surface of roller with thickness 0.05mm.

    Active shaft material: high grade NO.45 carbon wrought steel at diameter 72mm.

    Cutting blade: Cr12 mould steel with quenched treatment.

    They are widely used as the roof of garden like factory, hotel, exhibition center, villa, civil construction, etc.


    Sales Service

    Quality and Service Assurance:
    1.we have Q & C department in our factory and our engineer have much experience and can design the suitable machine for our clients.
    2.our machine can produce the nice production, can guarantee good quality.the production is confirm to the national standard even the international standard
    3.the products should not have scratch and the flatness
    Technical R & D Department: design teams for different kind of production line.

    package:
    1.As to the roll forming machine's package, it should be nude.
    2.we'll protect the machine well before shipment, to prevent machines from rusting and damage.

    Repairs:
    Warranty: 1 year since the date of B / L on
    Installation and Commissioning:. We will send professional engineers to buyers' country for installation and commissioning Buyer pays each engineer 100USD / Day besides the round-tickets, room and board.


    Profile Drawing:

    Machine Picture:


    Cheap Fully automatic Interchange Z purlin interchangable metal roll forming machine for sale
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