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Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping

Categories Hot Rolling Mill
Brand Name: Bolong
Model Number: Semi-continuous
Place of Origin: China
MOQ: 1set
Price: negotiation
Payment Terms: T/T or L/C
Supply Ability: 2sets per year
Delivery Time: 30 working days after received your payment
Packaging Details: Packed in wooden case for outer packing
Certification: CE,SGS
Product material: 100×100×2000mm billets
Product: Φ10~Φ28mm hot-rolled deformed bar
Hourly output: 10t/h
Voltage: 380V
Weight: 1T-100T
Warranty: 1 year
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    • Product Details
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    Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping

    Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping


    HOT ROLL MILL PROCESS EQUIPMENT


    Design basis

    1 Raw material spec: 100×100×2000mm

    2 Final products spec: Φ10~Φ28mm hot-rolled deformed bar,

    cut-to-length 12m

    3 Hourly output: 10t/h


    Rolling type and rolling mill configuration

    1 Rolling mill layout type adopts semi-continuous.

    2 To roll min. Section Φ10mm deformed bar based on 75×75mm

    billets, rolling passes is of 15.

    3 Adopt “one stand of service ” type to reduce rolling passes gradually.

    4 There are total 11 stands of rolling mill in the whole production line,

    including Φ400×1 rough rolling mill, Φ300×6 intermediate rolling mill

    and Φ300×2×2 finishing rolling mill.

    5 Rolling mill drive: Φ400×1 rough rolling mill is AC motor. Φ300×6

    intermediate rolling mill is “one AC motor drives six”.

    finishing rolling mill is “one DC drives two”

    Φ300×2×2

    6 The highest rolling speed of final products stands to roll Φ10mm

    deformed bar is 8m/s.


    Equipment characteristic

    1. Rolling mill stand adopts pre-stressed type. This type is high

    stiffness and easy to change roller.

    2. The rolling mill’s driving applies reducer and the duplex adopt

    two-grade reduction united gearbox. This type has following advantage:

    low weight, small volume, economical space occupation, low cost and etc.

    Gear-shaft material: 42CrMo forged, Wheel gear material ZG35CrMo,

    the box is of structural parts.

    3. Cooling bed entering adopts free of roller table pneumatic

    entering type, which has the advantage of light equipment, simple, low

    cost and easy maintenance compared with apron plate type entering

    device.

    4. End-cropping and multiple-length flying shear adopt

    pneumatic clutch frequency controls speed, rotatory type. This type of

    flying shear has the advantage of low motor power, simple electric

    control and low investment compared with start-stop flying shear.

    5. The bundling adopts mechanical pneumatic combined type

    automatic machine, and the material for bundling is Φ6.5mm wire rod.


    Process equipment list


    NoEquipment nameQty

    Unit

    weight

    (t)

    Total

    weight

    (t)

    Main performance
    1Grouping bracket1 set55

    Type: hydraulic billet pusher

    grouping

    Bracket stored billet max. Qty:

    40pcs

    Bracket stored billet max.

    Weight: 3.5t

    Billet pusher:

    Thrust: 25KN

    Pushing speed: forward 0.05m/s,

    backward 0.1m/s

    Stroke: 1350mm

    2Furnace charging roller table

    2

    group

    s

    4.89.6

    Type: centralized driving,

    reversible

    Roller: φ240×650mm

    Roller spacing: 890mm

    Linear speed of roller

    surface:1m/s

    Driving motor: AC15KW

    3Billet pusher1 set3.53.5

    Type: hydraulic billet pusher

    Thrust: 100KN

    Stroke: 650mm

    Pushing speed: forward 0.05m/s,

    backward 0.1m/s

    Hydraulic cylinder:

    φ150/φ105mm

    System pressure: 10MPa

    Working oil pressure: 6.3MPa

    4Buffer1 set0.50.5Type: spring buffer
    5Feeding bracket1 set11Type: structural part
    6Billet out machine1 set55

    Type: car horizontal moving chain

    Thrust: 0.2KN

    Pushing speed: 0.875m/s

    Stroke: 4000mm

    Driving motor: AC7.5KW

    7

    Furnace out roller

    table

    2

    group

    s

    48

    Type: centralized driving,reversible

    Roller: φ240×600mm

    Roller spacing: 1000mm

    Linear speed of roller

    surface:2m/s

    Driving motor: AC7.5KW

    8Working roller table before machine1 group88

    Type: centralized driving, reversible

    Roller: φ240×900mm

    Roller spacing: 1000mm

    Linear speed of roller

    surface:2.6m/s

    Driving motor: AC15KW

    9

    Φ400 rough rolling

    mill

    1

    stand

    6060

    Stand type: three-roll pre-stressed type

    Roller : φ400-φ350×800mm

    Roller max opening: 50mm

    Max. Rolling force: 1000KN

    Max. Rolling torque: 30×2KN.m

    Flywheel: φ1800mm

    Main motor: AC800Kw

    10

    Double-layer roller

    table

    1 set1010
    11

    Intermediate roller

    table

    1

    group

    55

    Type: centralized driving,

    reversible

    Roller: φ200×700mm

    Roller spacing: 1000mm

    Linear speed of roller

    surface:2.6m/s

    Driving motor: AC7.5KW

    12

    1# end-cropping

    flying shear

    1 set88

    Type: pneumatic clutch,

    frequency controls speed, rotary

    type

    Cutting max. Section: 1500mm²

    Cutting temperature ≥850℃

    Driving motor:YTSZ30KW

    13

    Φ300×6

    intermediate

    continuous rolling

    mill group

    1

    stand

    8090

    Stand type: two-roll pre-stressed

    Roller: φ330-φ280×600mm

    Roller max. Opening: 30mm

    Max. Rolling force: 600KN

    Max. Rolling torque: 15×2KN.m

    Main motor: AC630Kw

    14Repeater4 sets1.56Type: structural part
    15

    Φ300×2 finishing

    continuous rolling

    mill

    2

    group

    s

    2040

    Stand type:pre-stressed type

    Roller: φ330-φ280×600mm

    Roller max. Opening:20mm

    Max. Rolling force: 250KN

    Max. Rolling torque: 4.5×2KN.m

    Main motor: DC450Kw

    16

    2# end-cropping

    flying shear

    1 set88

    Type: pneumatic clutch,

    frequency controls speed, rotary type

    Cutting max. Section: 250mm²

    Cutting temperature ≥850℃

    Driving motor:YTSZ30KW

    17Vertical loop1 set

    Type: pneumatic loop up and down

    Loop-start height: 320mm

    18

    Remained heat

    treatment after

    rolling machine

    1 set2.52.5
    19Pinch roll

    Type: pneumatic clamping,frequency controls speed

    Roller: φ240×60mm

    Linear speed of roller surface:4.5~9m/s

    20Multiple-length flying shear1 set88

    Type: pneumatic clutch,

    frequency controls speed , rotary type

    Cutting max. Section: 150mm

    Cutting temperature:≥600℃

    Driving motor:YTSZ 37Kw

    21End-clamping roll2 sets2.55

    Type: pneumatic clamping,

    frequency controls speed

    Roller: φ240×60mm

    Linear speed of roller surface:

    4.5~8m/s

    Driving motor:YTSZ11KW

    22

    Cooling bed

    entering device

    1 set3535

    Type: non-roller table pneumatic

    entering

    Entering duration: 1.5s/time

    23Cooling bed

    Type: step-by-step

    Effective area: 4.5×42m²

    Gear spacing: 90mm

    Fixed gear spacing: 500mm

    Movable gear spacing: 500mm

    Step duration: 2s/time

    Driving motor: AC55Kw

    24Alignment device1set3.53.5

    Type: chain single driving

    Roller: φ100×400mm

    Linear speed of roller surface:0.2m/s

    Driving motor: AC1.5KW

    25Cooling bed exit device1set3030

    Type: hydraulic transverse support out type

    Rotary duration: 6s/time

    26Cooling bed run-out roller table5groups210

    Type: belt centralized driving

    Roller: φ200×700mm

    Roller spacing: 1000mm

    Linear speed of roller surface:2.5m/s

    Driving motor: AC7.5KW

    27Final product cutting machine1set1010

    Type: upper cutting type

    hydraulic shear

    Final product

    Cutting force: 1600KN

    Blade width: 800mm

    Blade opening: 160mm

    Cutting times: 6times/min

    28

    Roller table after

    cutting

    1group55

    Type: belt centralized driving

    Roller: φ200×700mm

    Roller spacing: 1000mm

    Linear speed of roller surface:2.5m/s

    Driving motor: AC7.5KW

    29

    Cut-to-length

    baffle

    1set0.20.2

    Type: pneumatic lifting

    Baffle opening: 150mm

    30

    Bar transfer

    machine run-in

    roller table

    1group66

    Type: belt centralized driving

    Roller: φ200×700mm

    Roller spacing: 1000mm

    Linear speed of roller surface:2.5m/s

    Driving motor: AC7.5KW

    31

    Bar transfer

    machine

    1set55

    Type: pneumatic lifting,

    chain-type transfer bar

    Chain pitch: 38.1mm

    Chain spacing: 1600mm

    Transfer speed: 0.6m/s

    Driving motor: AC11Kw

    32Collection alignment device1set0.2750.275

    Type: pneumatic pushing plate

    type

    33Collection device1set2.52.5

    Type: double channel rotary type

    Collection weight: 3500kg

    Channel changing rotary

    duration: 6.8s

    Driving motor: AC7.5KW

    34

    Collection run-out

    roller table

    1group4.54.5

    Type: chain centralized driving

    Roller: φ200×400mm

    Roller spacing: 800mm

    Linear speed of roller

    surface:0.52m/s

    Driving motor: AC7.5KW

    35Bundling machine1group44

    Type: pneumatic elevating and

    falling, mechanical rotation united type

    Bundling max. Outer diameter:350mm

    Bundling one bunch time: 8s

    Driving motor: AC1.5KW

    36

    Bundling machine

    run-out roller table

    1set33

    Type: chain centralized driving

    Roller: φ200×400mm

    Roller spacing: 1000mm

    Linear speed of roller surface:0.52m/s

    Driving motor: AC7.5KW


    This is our customer's plan, we will according your specific requirements to design and manufacture the hot rolling mill.

    Wuxi Huadong Industrial Furnace Co.,Ltd
    Welcome to visit and inspect!
    Contact persone: Angel Zhang
    Contact phone:+86-13921168736
    Email: wxzhangying@126.com

    Cheap Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping for sale
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