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S Type PLC Control Srubber calendering machine / 4 roll calender machine

Categories Rubber Calender Machine
Brand Name: FLAME
Model Number: Rubber calender
Certification: ISO9001:2000
Place of Origin: CHINA
MOQ: 1 set
Price: USD 350,000-385,000/set
Payment Terms: T/T
Supply Ability: 3 sets/150 days
Delivery Time: 150 working days
Packaging Details: Standard Export Packing
Number of rollers: four
Roller hardness: HS72-76
Roller size: 610×1730mm
converter: ABB
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    • Product Details
    • Company Profile

    S Type PLC Control Srubber calendering machine / 4 roll calender machine

    1. Introduction of Product

    S Type PLC Control System Rubber Sheet Four Rollers Rubber Calender Machine

    Application:

    Rubber

    Feature:

    High Tenacity

    Product Name:

    Rubber Calender Machine

    Roller Number:

    4 Rollers of S type

    Driving Motor:

    Variable-frequency Motor

    Roller Material:

    1#, 2#, 3#, 4# is Alloy Chilled Cast Iron


    2. Quick Detail:

    This calender is mainly used for one-face and double-face once continuous coating of cord, canvas and other woven material, sheeting rubber stock, calendering thin rubber sheet of inner liner and airtight layer of meridian tyre.


    3. Description:

    1. Main motor(Motor brand:Hengli, China famous brand)

    Number of motor 4 sets

    Motor power 1# and 2# roll 90KW;3# and 4# roll 110KW

    2. Roll(Four pcs peripheral drilled roll, install with ZWZ China famous bearings)

    Diameter of roll Φ610mm

    Working width of roll 1730mm

    Construction of roll Peripheral drilled roll

    Arrangement type Reverse S type

    3. Friction ratio of roll 0.5-1 optionally

    4. Linear speed of roll 3-30m/min

    5. Temperature control

    Max temperature at roll surface 120° C±1° C

    Heating media through over-hot water

    Range of temperature 40~120° C

    6. Nip adjustment device

    Nip Adjusting speed 3.65/1.22 mm/min

    Range of adjusting nip 0-10mm digital display

    7. Axial crossing device of roll

    Roll linear speed 6-60mm/min

    Max. crown effect 0.3mm

    Max displacement of the crossing device +/-25mm (digital display)

    8. Feeding device

    Feeding speed 10~44m/min

    Swing speed 2~10 time/min


    9. Stock guide

    Moving distance of stock guide 300-1700mm

    Moving type Motorized

    10. Oil lubrication system

    It includes of calender lubrication system and reducer lubrication system.

    11. Hydraulic system - Pumps valves should be Bosch rexroth make , international standard.

    Max. pressure of oil pump 17.5 Mpa

    Main hydraulic components Rexroth

    12. Rubber sheet take-up device

    Diameter of take-up roller 250mm


    4. Applications:

    The four-roll calender to be mainly used for single-face and double-face coating of carcass and canvas and continuous production of rubber sheet.

    Thickness of sheet 0.3 – 6 mm is preferable

    Max width of product 1600mm.



    5. Specifications:

    Type

    XY-3Γ230x630

    XY-3Γ252x720

    XY-3Γ360x1120

    XY-3Γ400x1400

    XY-3Γ450x1500

    XY-3Γ610x1730

    XY-3Γ710x2130

    XY-3Γ810x2430

    Roll Diameter(mm)

    230

    252

    360

    400

    450

    610

    710

    810

    The length of the roll surface(mm)

    630

    720

    1120

    1400

    1500

    1730

    2130

    2430

    Roll ratio

    1:1:1

    1:1.2:1


    1:1:1

    1:1:1

    0.733:1:1

    0.733:1:0.733

    1:1:1

    1:1.383:1.383

    1:1.383:1

    1:1:1

    1:1.5:1

    1:1:1

    1:1.4:1


    1:1:1

    1:1:1

    1:1.5:1

    The roll speed(m/min)

    0.8-8

    2-16

    3-20

    3-26

    3-26

    6-54

    8-50

    2-20

    Pitch Range(mm)

    0-7

    0-10

    0-10

    0-10

    0-10

    0-20

    0-20

    0.5-25

    Products minimum thickness(mm)

    0.2

    0.2

    0.2

    0.2

    0.2

    0.15

    0.15

    0.5

    Product Width(mm)

    500

    550

    1000

    1200

    1400

    1500

    1900

    2150

    Motor Power(KW)

    7.5

    22

    55

    55

    75

    132

    185

    220

    Weight(KG)

    2600

    5500

    16000

    17500

    19000

    52000

    67000

    94000


    Type

    XY-4Γ230x630

    XY-4Γ360x1120

    XY-4Γ400x1400

    XY-4Γ450x1500

    XY-4Γ610x1730

    XY-4Γ710x2130

    XY-4Γ810x2430

    Roll Diameter(mm)

    230

    360

    400

    450

    610

    710

    810

    The length of the roll surface(mm)

    630

    1120

    1400

    1500

    1730

    2130

    2430

    Roll ratio

    1:1:1:1

    0.733:1:1:0.73

    1:1.383:1.383:1

    1:1.5:1.51

    1:1.4:1.4:1.4

    1:1.4:1.4:1

    1:1.5:1.5:1

    1:1.5:1.5:1

    line speed of middle roller(m/min)

    2.1-21

    2-20

    3-26

    3-26

    8-50

    3-30

    2-20

    Adjusting range(mm)

    0-10

    0-10

    0-10

    0-10

    0-20

    0-20

    0.5-25

    Min.Thickness of Products(mm)

    0.2

    0.2

    0.2

    0.2

    0.15

    0.15

    0.5

    Width of product(mm)

    500

    1000

    1200

    1300

    1500

    1900

    2150

    Motor power(KW)

    15

    55

    75

    110

    160

    185

    280

    Weight(KG)

    4800

    15000

    18500

    33000

    62000

    100000

    126000


    6. Competitive Advantage:
    a. Roll is made of chilled cast iron alloy, finishing machined surface, hard and wearable; with drilled holes on roll circumferential edge, adopting overheat water to heat, getting good heating effect.

    b. Roll bearings are tail-made double row radial rolling bearing, bearing body made of cast iron, having good shock absorption performance and enough strength.

    c. Equipped with perfect accessories: axis cross unit, preloading device, warp beaming unit, air bubble puncturing unit, upper and lower swing feeding unit, position limiting and emergency stop.

    d. Thickness-measuring device is product either from America NDC or Italy ES. Tension sensor (or force-measuring bearing) is product from Switzerland FMS.

    e. Automatic cutting device is of mechanically synchronous and silencing cutting product, with safe and reliable operation.

    f. Wind-up is double-station centering winder, including two separate winding setups and one working-station overturn mechanism, the whole winder has features of simple operation and low labour intensity.

    g. Drive sysytem adopts digital speed regulating device as driver, entire machine adopts PC as controller and providing Fieldbus control technology.

    h. The speed reducer is equipped with the hard surface gear, layered box body, concentrated driving and separate lubricating sysytem for supplying forced lubrication of gear.


    7. Service:

    1. Oversea installation guide.
    2. Oversea test running
    3. Ovsersea worker training
    4. Technical support
    5. Spare parts supply
    6. Technical operation support
    7. Formula and processing support

    8. Option
    This sysytem is composed of four-rollers calender, multiple-roller lead device and auxiliary cooling machine


    9. Commercial terms
    1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
    2. Lead Time: 120 days after receiving the advance payment
    3. Transportation: container, simple package ( PE film, salver)
    4.Warranty period: From the day of the use of the machine in the buyer’s factory:
    (1) The mechanical Parts: 12 months
    (2) The electrical Parts: 6 months
    5. Installations and Commissioning
    (1) Up to date commissioning has been made before shipment
    (2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the
    installation and commissioning of the equipment if the customer requests.
    Customers pay the charge of our technicians.
    (1) Round-trip Airplane Ticket
    (2) Charges of transportation, accommodation and communication
    (3) The allowance for the technicians is USD 80 per day for one person.
    (4) An interpreter is needed.
    6. Spare parts:
    Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
    7. English manual, Figuration drawing, and footing drawings are provided.


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