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Durable Dairy Processing Plant 500L Mini Ice Cream Processing Plant ISO9001

Categories Dairy Processing Plant
Brand Name: Beyond
Model Number: 500L-5000L
Certification: ISO9001:2015
Place of Origin: Shanghai,China
MOQ: 1 set
Payment Terms: L/C, T/T
Delivery Time: 30 days after payment
Packaging Details: Container Lading; Wooden Package and Frameworks;PE Film Wraps
Supply Ability: 150 sets per year
Condition: New
Warranty: 1 year
After-sales Service: Field installation, commissioning and training
Voltage: 220V/318V/415V
Weight: 500-1000kg
Raw material: Milk Powder/Fresh Milk
Application: Ice Cream
Capacity: 500L-5000L
Material: SUS304/316L
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    Durable Dairy Processing Plant 500L Mini Ice Cream Processing Plant ISO9001

    Ice cream processing line

    Figure shows ice cream processing equipment:

    1. Ice cream mix preparation module containing

    2. Water heater

    3. Mixing and processing tank

    4. Homogeniser

    5. Plate heat exchanger

    6. Control panel

    7. Cooling water unit

    8. Ageing tanks

    9. Discharge pumps

    10. Continuous freezers

    11. Ripple pump

    12. Filler

    13. Manual Can filler,

    14. Wash unit

    DESCRIPTION
    -Formulation:
    The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.

    -Weighing, measuring and mixing:

    Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.

    -Homogenisation and pasteurisation:

    The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 - 75deg for homogenisation at 140 - 200 bar, the mix is pasteurised at 83 - 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.

    -Ageing:

    The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.

    -Continuous freezing:
    •to whip a controlled amount of air into the mix;
    •to freeze the water content in the mix to a large number of small ice crystals.

    -Filling in cups, cones and containers;
    -Extrusion of sticks and stickless products;
    -Moulding of bars
    -Wrapping and packaging
    -Hardening and cold storage

    equipment list for 500L/H mini ice cream processing machine
    no.namesizemain technology parameter
    1high speed mixing tankv=300lsus304, single layer, high speed mixer 2900rpm, full open removable cover, breath valve, digital thermometer, adjustable legs, sample valve
    2centrifugal pumpq=5t/hsus304,pump head 24m,hard alloy mechanical seal
    3tub filterq=3t/hsus304,100 mesh
    4high pressure homogenizerq=500l/hsus304,25mpa
    5plate exchangerq=500l/hsus304
    6ice cream aging tankv=500lsus304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
    7centrifugal pumpq=5t/hsus304,pump lift 24m,hard alloy mechanical seal,inner shell bright-polished
    8ice cream freezer machineq=500l/hsus304,include refrigeration system
    9ice cream filling machineq=500l/hsus304,roll icecream filling machine
    10cip systemq=10t/hsus304,0.5tx3
    11cip return pumpq=10t/hsus304,pump head 20m,hard alloy mechanical seal
    12boilerq=500l/hsus304,electric heating type
    13refrigeratorair-cooled compressor,with fron as chilling medium,20000kcal
    14container for glycol waterv=500lsus304 stainless steel material,pu heat insulation,thermometer,adjustable feet
    15centrifugal pumpq=3t/hsus304,pump head 24m,hard alloy mechanical seal
    16instant cool roomv=25m3cool with freon,working at -28°C
    17electrical control pannelcontrol all the machines of the mini unit
    18fittings and valvesjuice pipe,glycol pipe,freon pipe

    Condition: New
    Brand name: Shanghai Beyond;
    Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
    Voltage: 220v/380v
    Power(W): 100-200kw
    Weight: Different size different weight/customized
    Dimension(L*W*H): Different size different dimension/customized
    Certification: CE&ISO
    Warranty: 12 months/1 year
    After-sales Service Provided: Engineers available to service machinery overseas
    Main material: SUS304 or SUS316
    Control type: automatic, semi-automatic
    energy consumption: Low consumption with high efficiency
    capacity: 500-10000L/H-customized
    installation period: 1-3months
    Period time: 30 days-120 days
    Cups material: pouches, paper box, glass bottle, pet bottle, glass bottleProduct storage condition: room temperature; low temperature;


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