Fully Automatic Tomato Sauce Production Line | Ketchup Processing Plant Manufacturer
Transform the capabilities of your Tomato Sauce Processing Line
with our Tomato Paste Production Line, a fully customizable and
highly adaptable solution designed to enhance productivity across
your entire operation. This integrated Tomato Sauce Processing Line
streamlines the production of tomato juice, traditional sauces, and
innovative tomato-based products, while also functioning as a
high-efficiency platform for spicy tomato sauce manufacturing. It
enables seamless compatibility with existing juice processing
setups, supporting end-to-end output of tomato juice, paste, and
sauce within a single, unified workflow.
For facilities aiming to diversify their offerings, this versatile
Tomato Sauce Processing Line eliminates the need for additional
equipment investments, creating new opportunities in markets for
spicy condiments and tomato beverages. As a comprehensive Tomato
Sauce Production Line, it delivers exceptional consistency across
all product formulations.
With scalable capacity options tailored to your needs, this Tomato
Paste and Sauce Processing Line is perfectly suited for operations
of every scale—from small-batch artisanal spicy sauce production to
large-volume manufacturing of tomato paste and fresh tomato juice.
The integrated Tomato Sauce Making Machine ensures optimal
extraction and blending for diverse applications. Built to meet
international hygiene standards, this Tomato Processing Line
guarantees straightforward maintenance and long-term operational
reliability.
Backed by dependable after-sales support, our automated Tomato
Sauce Processing Line can increase production output while
minimizing material waste—making it the strategic investment of
choice for processors looking to strengthen market competitiveness
and expand their product portfolio. From concentrated paste to
finished sauces, this comprehensive system delivers end-to-end
solutions for the modern tomato processing industry.
Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING
⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒
STORAGE OR BLENDING
Key Features
- Food-grade 304 stainless steel construction meeting FDA/CE
standards
- Intelligent temperature control (±1℃ precision) for consistent
quality
- Energy-saving design reducing operational costs by 25-30%
- Customizable capacity from 500kg/h to 10t/h
- PLC smart control system for automated operation
- Easy-to-clean structure with minimal maintenance requirements
- Versatile for various sauce types and packaging formats
Technical Specifications
| Product Name | One-stop solution for tomato processing line |
|---|
| Fresh Fruit Input Capacity | 500kg per hour ~ 25 tons per hour |
|---|
| Raw Material | Fresh tomato, tomato paste |
|---|
| End Product | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
|---|
| Final Product Brix | 28%~30%, 36%~38% |
|---|
| Main Machine Material | Food grade SUS304 or SUS316 |
|---|
| Warranty | 12 months after commissioning |
|---|
This state-of-the-art tomato paste processing line integrates
multiple operations, focusing on the complete tomato processing
journey from initial raw material treatment to final product
packaging. As a versatile production system, this line efficiently
manufactures various tomato-derived products including tomato
paste, tomato sauce, and tomato juice, spanning all essential
processing stages.
Raw Material Preparation
The system includes comprehensive screening and cleaning
components, where a vibrating screen eliminates flawed tomatoes and
impurities while a high-pressure bubble cleaning machine with brush
rollers thoroughly cleanses surfaces by removing mud, pesticide
residues, and unwanted particles. Flexible conveying mechanisms
prevent damage to tomato skins, establishing a pristine base for
processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral
crusher in low-temperature settings to retain nutrients and flavor.
A double-stage pulping machine separates tomato pulp from peel and
seeds, with the first stage eliminating larger impurities and the
second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank
where excess water is extracted in a low-temperature vacuum
environment (60-70°C). Solid content is concentrated between 10% to
30% as per specifications, preserving lycopene and essential
nutrients. Concentrated pulp proceeds to tubular sterilizer using
rapid high-temperature sterilization (121°C instant sterilization)
to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into
packaging containers through an aseptic filling system maintaining
an aseptic environment to prevent secondary contamination. Capping,
sealing, labeling, coding, and boxing complete the packaging
process, with some lines incorporating metal detection and weight
detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
Technical Support
- Technical consultation
- Customized proposal design
- Equipment manufacturing
Implementation Services
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
Additional Support
- Package design and purchasing support
- Marketing suggestions
- Factory building and design
After-Sales Service
- Debugging equipment
- Overseas technical support
- Overseas equipment maintenance
- English speaking engineers available
Tomato sauce processing special evaporation equipment production line High viscosity processing
