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Free Forging Alloy Shaft for Industrial Gearbox Transmission Drive System Components

Categories Free Forging
Brand Name: Tian Gong
Model Number: TG-222
Certification: ISO9001, ISO14001,ISO45001
Place of Origin: Changzhou, China
MOQ: 1
Price: USD500-USD1000/piece
Payment Terms: T/T
Supply Ability: 56000 Tons per year
Delivery Time: 30days
Packaging Details: Pallet
Surface Treatment: Smooth, anti-rust oil
Weight: 100 KG-7 TON or According to the drawing
Type: Free Forging and open forging
Application: Gantry Cranes and Heavy Port Handling Equipment
Durability: Long-lasting
Strength: High
Resistance: Corrosion, wear, and impact
Process: Forging &Rough Machining
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Free Forging Alloy Shaft for Industrial Gearbox Transmission Drive System Components

This free-forged alloy shaft is specifically designed for industrial gearbox drive systems, delivering exceptional strength, torsional rigidity, and long-term reliability under high-load and continuous operation conditions. Manufactured through precision-controlled free forging, the shaft exhibits a refined internal grain structure and uniform metallurgical integrity, ensuring superior fatigue resistance, impact toughness, and dimensional stability for critical transmission applications.

Product Features

  • High Mechanical Strength – Free forging ensures dense, defect-free internal structure capable of withstanding heavy torque and cyclic loads.

  • Excellent Fatigue and Shock Resistance – Optimized forging and heat treatment deliver reliable performance under repeated start-stop and load variations.

  • Dimensional Accuracy – Designed for precision machining, maintaining tight tolerances for gear mounting, keyways, and bearing interfaces.

  • Material Versatility – Available in alloy steels such as 42CrMo4, 30CrNiMo8, and 18CrNiMo7-6, selected for high torsional strength and wear resistance.

  • Corrosion and Wear Resistance – Optional surface treatments or coatings enhance durability in demanding industrial environments.

Application Fields

  • Industrial gearbox drive shafts for heavy machinery and material handling equipment

  • Transmission components in mining, steel, and construction equipment

  • Power transmission systems requiring high torque, precision, and long service life

  • Offshore or marine gearbox assemblies with cyclic load demands

This shaft is ideal for industries and applications where precision, reliability, and mechanical integrity are critical for continuous high-load operations.


ItemDetails (Differentiated for Free Forging Alloy Shaft)
Product NameFree Forging Alloy Shaft for Industrial Gearbox Transmission Drive System Components
Material Grades- Alloy steels such as 42CrMo4, 20CrMo, 18CrNiMo7-6 — selected for high torsional strength, fatigue resistance, and wear resistance- Materials optimized for high-load gearbox transmission and continuous industrial operation
Forging Equipment- Hydraulic hammers: 5T / 8T / 12T — suitable for forging medium to long shafts- Open-die forging presses up to 3600T — ensures dense, uniform internal grain flow and defect-free structure- Specialized shaft tooling for precise keyway, bearing seat, and end face formation
Manufacturing ProcessSteel billet cutting → Controlled heating → Free forging → Heat Treatment (Quenching + Tempering) → Intermediate inspection → Rough machining of bearing seats, keyways, and shaft ends → Non-destructive testing (UT, MT) → Finish machining → Final dimensional inspection → Protective packaging
Forging Ratio≥ 3.5 — Promotes uniform fiber alignment, excellent fatigue performance, and torsional strength under cyclic gearbox loads
Applications- Drive shafts for industrial gearboxes in heavy machinery and material handling equipment- Transmission shafts in mining, steel, and construction equipment- Powertrain components requiring high torque and dimensional accuracy- Offshore and industrial gear assemblies operating under high-load conditions
Heat Treatment Options- Quenched + Tempered — Ensures high core strength and surface toughness- Optional induction hardening for critical load areas- Stress relief to reduce residual stresses and enhance dimensional stability
Testing & Inspection- Chemical: Spectrometer analysis for alloy verification- Mechanical: Tensile, yield, hardness, and impact toughness tests- NDT: Ultrasonic Testing (UT), Magnetic Particle Testing (MT)- Dimensional: Bearing seat diameters, shaft straightness, keyway dimensions, and end-face flatness
Value-Added Services- Precision machining of keyways, bearing seats, splines, and shaft ends- Surface finishing such as shot blasting or anti-corrosion coating- Export-quality packaging for overseas shipment- Full traceability with heat numbers, batch numbers, and certified mechanical & NDT reports



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