PLC Automatic Packing Line Of Automotive Lamp Assembly And Testing Equipment

Automatic packing line of automotive lamp assembly and testing equipment

Automatic feeding system
Automated equipment such as robots or conveyor belts are used to transport various parts of the vehicle lamp, such as lamp shades, lamp housings, bulbs, reflectors, etc., from the warehouse or the previous process to the assembly station.
Equipped with a visual recognition system to detect and classify parts to ensure the accuracy and consistency of feeding.
Assembly station
Multi-axis robots are responsible for grabbing and assembling parts. The robot is equipped with a high-precision fixture and can accurately install the bulb at a specific position on the lamp housing and ensure firm installation.
Automated screw tightening equipment tightens the screws on the lamp housing to ensure the stability of the lamp structure.
Automated equipment is used for reflector installation to ensure that the angle and position of the reflector are accurate to improve the lighting effect of the vehicle lamp.
Inspection station
Optical performance detection: Professional optical detection equipment is used to detect optical performance indicators such as light intensity, light angle, and color temperature of vehicle lamps. The detection equipment can simulate different lighting conditions, such as driving at night and driving in rainy days, to ensure that the vehicle lamp can provide good lighting effects in various situations.
Sealing detection: Put the assembled vehicle lamp into the sealing detection equipment and detect the sealing performance of the vehicle lamp by filling it with gas at a certain pressure. The detection equipment can detect tiny leaks to ensure that the vehicle lamp can work normally in various harsh environments and prevent water vapor, dust, etc. from entering the interior of the vehicle lamp and affecting the performance and lifespan of the vehicle lamp.
Electrical performance detection: Conduct comprehensive detection of the electrical performance of vehicle lamps, including the measurement of parameters such as voltage, current, and resistance. The detection equipment can detect electrical faults such as short circuits and open circuits to ensure that the circuit connection of the vehicle lamp is normal and there are no safety hazards.
Appearance detection: High-definition cameras and image recognition technology are used to detect the appearance of vehicle lamps. The detection equipment can detect appearance defects such as scratches, deformations, and stains to ensure that the appearance quality of the product meets customer requirements.
Control system
An advanced PLC control system is adopted to automatically control the entire assembly and detection process. The control system can achieve precise control of each equipment to ensure stable and reliable operation of the equipment.
Equipped with a human-machine interface to facilitate operators to operate and monitor the equipment. The human-machine interface can display information such as equipment operation status and detection results. Operators can perform operations such as parameter setting and fault diagnosis through the human-machine interface.
III. Equipment advantages
Improve production efficiency
The automated assembly and detection process greatly shortens the production cycle and improves production efficiency. Compared with traditional manual assembly and detection methods, automated equipment can achieve continuous production, reducing the time and error of manual operations and improving production efficiency.
Improve product quality
High-precision assembly and detection equipment ensure the quality stability and reliability of products. Automated equipment can achieve precise assembly of parts and comprehensive detection of product performance, reducing the impact of human factors on product quality and improving the product qualification rate.
Reduce production costs
The introduction of automated equipment reduces the demand for manual labor and reduces the labor cost of enterprises. At the same time, automated equipment can achieve efficient production, reducing waste in the production process and reducing production costs.
Enhance enterprise competitiveness
Advanced automated detection equipment can improve the production efficiency and product quality of enterprises and enhance the competitiveness of enterprises in the market. Enterprises can win more customers and market share by providing high-quality products.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.