Automotive Output Gear Automatic Balancing Machine Vertical Single Plane Flange Pulley Drilling Correction Balancer

Single-Station Automotive Output Gear, Pulley, Flange Single-Plane Vertical Automatic Drilling Balancing Machine

1. Equipment Description

Zero Dynamic’s Single-station Automotive Output Gear, Pulley, Flange Single-plane Vertical Automatic Drilling Balancing Machine is developed for the client's output gear and integrates automatic balance measurement and automatic drilling correction functions. The balance correction method is vertical drilling. This equipment belongs to Zero Dynamics DLX series balancing machines. This series of balancing machines is suitable for single-plane vertical balance measurement and correction of automobile clutch pressure plates, pulleys, flywheels, water pump impellers, brake discs, differential cases, output gears and other products. The balance correction method can be customized according to client’s products.

The balance measurement mechanism of Zero Dynamic’s Single-station Automotive Output Gear, Pulley, Flange Single-plane Vertical Automatic Drilling Balancing Machine adopts hard bearing structure with high rigidity and good repeatability. The equipment can automatically complete the initial balancing measurement, automatic drilling correction, automatic retest, and the workpiece can be corrected for the second time if the retest fails. The equipment can be operated independently or connected to a manipulator to achieve automated production. Zero Dynamic's self-developed vertical dynamic balancing software has been updated and iterated many times, and the software now runs stably and reliably. The main functions include balance test system, balance data storage, query, export, printing functions, data statistics after qualification judgment, etc., and special functions can be customized for special products. The software comes with an alarm prompt to facilitate finding the fault location.

3. Equipment Photo:

4. Main Features:

4.1 The balancing machine adopts high quality branded servo motor. The spindle adopts servo motor to achieve soft start, soft stop, automatic positioning, stopping and fixed point rotation of the material-removal hole. The drilling depth is controlled by the vertical servo.

4.2 The spindle bearing and the main electrical components are imported products.

4.3 Configuration with industrial vacuum cleaner, to suck away iron chips generated during material-removal.

4.4 The main machine is equipped with closed protection cover.

4.5 Configuration of working light, warning light, tool box and tools.

4.6 The balancing machine is equipped with external double USB interface, and provides a U disk for programs, convenient for exporting test results.

4.7 Measuring system can display "g", "g.cm" optional.

4.8 It has complete text and light alarm function, with error-proof function, alarm prompt for unqualified material-removal or over-standard workpiece. It can record the start and end time of each workpiece in the balancing process, product drawing number, model number, operator's work number, initial unbalance value, residual unbalance value after passing material-removal qualification, qualification limit value, qualification judgment and other parameter and data. Meanwhile, the balancing process record data can be uploaded to the upper computer through MES system.

4.9 Automatic centering compensation function for the fixture.

4.10 It has the function of detecting the unbalance value and position of the workpiece separately, which is convenient for manual operation of a single piece:

4.11 No functional password or hardware locking, ensuring that the buyer can use the equipment normally under any circumstances.

4.12 Stepped alloy drill bit for drilling material removal, ensuring the same drilling depth and facilitating the chamfering of the hole.

6. Why choose Zero Dynamic Balancing Machine?

6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.

6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.

6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.

6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.

7. Our Clients:

8. Our Exhibitions:

9. Packaging & Shipping:

Suzhou Zero Dynamic Co., Ltd was registered in 2003 and is a scientific and technological company engaging in full automatic balancing technology and related vibration measurement. The company is a high-tech enterprise with the integration of product research & development, product manufacturing, product sales, product agent and technical service.

The company mainly deals with all kinds of advanced dynamic balance testing equipment, vibration testing equipment, field dynamic balancing correction machine, vibrometer, deflection meter, varieties of sensors and accessories etc. High revolving speed and high precision are the key features of our products. The products are mainly used in mechanical and electrical, textile, chemical fiber, machine tools, automobile, train, petrochemical, printing, aviation, home appliances, packaging, fire protection, cleaning appliance and other industries.

After fifteen years of technical accumulation, the company has developed into a comprehensive enterprise of considerate scale in the manufacturing of various types of balancing machines, development and manufacturing of automatic equipment and development of software.

The company is the first Chinese company which successfully applied laser correction technology to dynamic balancing equipment. The company has a high-level technical team, which includes high professional balancing technology and vibration analysis engineers, automation equipment R&D engineers, excellent after-sales service engineers etc. The company also has a group of professional engineering and technical personnel which enables the company to undertake transformation and upgrade of various dynamic balancing machine, consultation of vibration-related business, to provide rationalizing technology solutions for balance vibration, to provide field balance and vibration analysis of complex workpiece for the customers etc.